PRESSOFILTRO®
Filter/Filter-dryer
For more than 40 years COMBER has been manufacturing the PRESSOFILTRO®, a Nutsche filter and filter/dryer for pressure and/or vacuum operation.

The machines are used for:
  Discontinuous solids / liquid separation
  Efficient cake washing, including reslurrying
  Vacuum drying of the product whereby all processes are performed in one machine.

The machines are designed and built per cGMP and FDA guidelines.
The machines are suitable for the processing of a wide variety of products and have been optimized for frequent changes in production as well as for sterile operations.

A glass-lined version is available for highly corrosive products.

The special agitator design permits the filtration, washing and drying operations all to be performed in a single machine, making the PRESSOFILTRO® a truly universal machine.
Performing all operations in an enclosed system assures constant product quality, simple validation as well as the required operational safety and environmental soundness.


 


The important features of the PRESSOFILTRO® are:

  Cylindrical, vertical pressure vessel with dished top head and welded or flanged flat base
  The base of the filters is either welded to the cylindrical section of the vessel or connected with flanges. The flanges are locked using traditional clamps or a bayonet system
  Heating / cooling jackets and / or half-pipe coils on vessel, top head and flat base
  Optional heating with microwaves (click here)
  The agitator (heated or unheated) is installed on the top
-  Speed adjustable using frequency
   converters with electric drives or control
   valves with hydraulic drives

-  Four movement possibilities: clockwise
   and counterclockwise rotation as well as
   raising and lowering.
-  Simultaneous rotational and vertical
   motions
result in the following
   advantages:

   -  Very efficient mixing of the entire
      product mass, also preventing local
      overheating
   -  Agitator blockages are prevented by
      controlling the lowering movement of
      the agitator
   -  Sensitive products can be protected
      by reducing the shear forces acting
      on the product to an absolute
      minimum
   -  Highly viscous products can be dried
      faster by lifting the product lump
      formed in the machine

  Agitator with two or three arms. The arms are designed with a unique profile to smooth and press the filter cake as well as to “plough” the cake, for good mixing of the product and to discharge the dried product
  The agitator profile allows for very efficient heat exchange with heated agitators
  Vertical scrapers installed at the ends of the agitator arms to prevent product adherence to the vessel wall, avoiding local overheating of the product. Additionally, this minimizes the product quantity remaining in the machine after discharging
  Sealing of the agitator shaft with double mechanical seal and bellows
  The version for sterile applications has welded shaft connections to provide for ease of cleaning
  Linear stroke measurement system for vertical position indication of the agitator.


  Filter elements as specified to meet material and porosity requirements
-  Cloth (cotton, polypropylene, etc.)

-  Single layer metal filter mesh inserts
-  Sintered plates 
-  Multilayer metal filter mesh, sintered

The version for sterile applications has the filter elements mounted from the bottom up to prevent bolts in contact with the product.
  Mechanical seal and metal bellows: the double mechanical seal is installed on the dished top head, above the area wetted by the product and is well accessible for cleaning and maintenance purposes. Dry or wet running mechanical seals may be installed. The agitator shaft is sealed by a metal bellows over its full length.
   Advantages of mechanical seal and metal bellows:
-   Better final vacuum
-   No hazardous leakage or emissions
-   No product contamination

-   Possibility of sterile operation
-   Failure detection system for mechanical seal
-   Failure detection system for bellows

  Stuffing box with multiple lip seals for undemanding applications
  Solids discharge valve for wet or dry product. Sealing metal to metal or conventional, activation by hydraulic cylinder, electric or hydraulic motor. Valve seat cleaning by blow-off with nitrogen
  CIP and / or steam sterilization available
  Vapour filter, equipped with automatic filter back-cleaning system
  Sample valve
  Machine controls manual, or with PLC, PC and DCS
  Hydraulic pre-piping and electric pre-wiring of machine and hydraulic unit
  Hydraulic unit for the agitator and for auxiliary functions such as raising and lowering of base, activation of the bayonet system etc.
  Design and manufacturing to the requirements of international organizations such as ASME, TÜV, etc.
  Environmentally sound and safe to operate

Standard dimensions of PRESSOFILTRO®   - Other sizes on request
PF Closed type  and   PF Openable type  (Please wait for loading)

IF YOU WANT TO DOWNLOAD THE MICROWAVE INFORMATION ON YOUR COMPUTER CLICK HERE, THEN UNZIP THE FILE AND LAUNCH "Procept.htm"